Duo cone / metal face float seals should always be installed using
the appropriate installation tool. SAP Parts ™ Pvt. Ltd. is a leading
manufacturer and exporter of temporary seals worldwide. Established in Pune,
India, we have been working with major OEM and international companies since
2009. Although providing our mechanical face seals is our core business, our
business encompasses several business segments, including specialized bushes
and other engineering products.
1.Align the correct pair of cones, installation tool, thread-on-fix
spray, mallet and lint-free cloth before starting the actual cabinet seal
installation.
2.Ensure that you are using the appropriate equipment part number
and design provided by the SAP part for the seal.
Note:
- There are different tools for each painting. Check seal faces, O-rings and
housing are clean, free from mechanical damage.
1.Attach the seal-o-fix to the seal surface and clean the seal using
a lint free wipe. Thoroughly clean the surface of the seal and ensure that
there is no microscopic dust. O-rings sprayed around the perimeter, providing
enough lubricant to fit the seal into the housing cavity.
2.Insert the O-ring into the seal ram and ensure that it is properly
fastened to the sleeve. Ensure that the O-ring is not twisted or twisted.
3.Grasp the O-ring in the seal ramp and insert the tool lip between
the O-ring gap and the seal surface inside the tool's round guide groove.
4.Strongly seal the clamp formed by bringing the edges of the clamp
close to each other and tightening the check nut provided on the tool.
5.It will guide you through the installation tool.
Extreme
application conditions require specially developed sealing solutions.
Standard windshield sealing rings or cassette seals in
agricultural and construction machinery and renewable energy fields in wind
power plants generally cannot achieve the desired service life.
For this reason, our technicians have worked with a variety of
customers to develop a new mechanical seal that offers significant benefits in
terms of service life and functionality.
We offer Mechanical Face Seal / Floating Seals specially
designed by manufacturers, designers and engineers, and special surface
treatment products for construction, mining, defense, transmission and
agricultural equipment.
SAP PARTS ™ is a fast-growing company in the precision products
sector serving heavy industries, construction, and agricultural OEMs.
Mechanical Face seals are fitted in a Groove of retaining
housing, to form the sealing at the adjoining faces. Metal faces are precision
Lapped. The ramp angle of Seal and Housings are slightly different and form a
wedge for the rubber ring to slide into and form a compressed profile giving
load on the seals and making it intact. The installation guidelines are aimed
to protect the precision lapped and Functional metal sealing faces. The more
precautions taken, the more Likely the seals will last in the field.
Steps by Step Seal Installation Guidelines
1. Arrange Right Duo cone Seal, Installation Tool,
Seal-O-Fix Spray, Mallet, Lint
Free Cloth, etc. as shown below before starting actual seal
installation in the
housing cavity.
2. Check you are using appropriate tool part number, and
design provided by SAP Parts™ for the Metal Face Seals.
Note: – Each seal has a different Tool. CheckSeal face, O-Ring & housings are clean and free from any mechanical damage,
dent, etc.
3. Apply Seal-O-Fix on Seal face and clean the Seal using
Lint-Free Wipe. Ensure the seal face be thoroughly cleaned and no fine
particles of dust should remain on
it...Do never use Ethanol, Oil or Grease for lubricating the O-Ring.
4. Put the O-Ring on the Seal Ramp and check it is properly
placed on the metal ring ramp. Check there is no skewing or twisting of O-Ring,
and Hold the O-Ring on the Seal Ramp and engage the Lip of the tool
between the gap of O-Ring and seal face inside the circular
guideway groove of the Tool.
5. Bring the edges of the tool bracket close to each other
and hold the seal firmly in the clamp formed. This makes the Seal Guided in the
Install Tool.
Application of Metal face Floating seals is one of the most
significant developments in the disc cutter. This type of Seal uses two metal
rings that are loaded axially such that they ride against each other with a
film of lubricant between them, creating a dynamic face-seal interface. Each
ring, one on the rotating hub, and one on the stationary shaft, is sealed to
the mounting gland by a rubber ring (Toric, or o O -ring), which also acts to
allow a relatively generous hubto-shaft misalignment tolerance, and as a spring
to load one Floating Sealsring against the other. Although proven effective for years together, in
hard rock disc cutter applications, there observed problems associated with the
seals in some specific.
SAP Parts™Solution with its Application expertise studied
the problem stamen of the client and proposed abespoke solution to implements
Innovative Mechanical Face Seals replacing the oil seal. With very few changes
in themating parts.
Position 03 shows the Mechanical face seal
arrangement. One half of the seal (one Metal ring and One O-ring) are mounted
on the carrier housing whereas another half if mounted on the spindle with a
special designed adapter to accommodate the seal. The carrier part is static
whereas the spindle part is rotating. SAP Parts Mechanical Face Seals were
tested at SAP Seal Technology center and in the fields.
Conclusion – SAP Seals easily crossed 2000hrs successfully
in fields and at the test benches of SAP Seal
We offer Mechanical Face Seal / Floating Seals specially designed by manufacturers, designers and engineers, and special surface treatment products for construction, mining, defense, transmission and agricultural equipment.
SAP PARTS ™ is a fast-growing company in the precision products sector serving heavy industries, construction, and agricultural OEMs.
Floating seals are simple products consisting of two components: a seal ring made of special cast iron and a rubber part (O-ring / gasket). Two identical seals are used. The sealing component, which is a sliding component, is supported by a rubber component so it does not come into contact with the shaft, so it closely follows the radial and propulsive motion of the shaft.
The seal ring was developed for the application of slurry, so it is made of a very rigid, wear and corrosion resistant material. The rubber parts suppress the sliding surface of the seal ring and also act as a seal. Therefore, long life is made of materials that are resistant to low temperatures and heat, with very low compression settings.
SAP Parts ™ Pvt. The company is a leading manufacturer and exporter of global mechanical face seals. Established in Pune, India, our company has been collaborating with major OEM and international companies since 2009. Providing mechanical face seals is a major business, but we also operate a number of other business areas, including specialized bushes and other engineering products.
Mechanical face seals, are also called lifetime seals, coasting seals, duo cone seals, substantial seals, and toric seals, are planned and designed with dynamic fixing innovation to give fixing answers for an assortment of requesting applications, for example, development hardware, horticultural gear, mining apparatus and Drive components for passage exhausting, track vehicles, cement and bond blenders and numerous other development vehicles coming up short on the sturdiness required for ordinary seals.
Applications
Mechanical Face Seals are for the most part utilized for bearing seals in development apparatus, pivot seals in tractors, track roller seals in excavators, cutting shaft seals in yield collectors, screw transport seals for abrasives, and gear activity is amazingly brutal situations. Outrageous conditions and wear may happen.
SAP PARTS ™ is a quickly developing organization in accuracy items focusing on overwhelming industry, development and farming OEMs. We are a maker, originator, and provider of precisely rich and uncommonly structured mechanical face seals/drifting seals and exceptional surface treatment items for development, mining, resistance, transmission, and rural hardware.
Mechanical Face Seal, also known as Lifetime Seal, Floating Seal, Duo Cone Seal, Heavy Duty Seals, and Toric Seals, is designed and engineered with dynamically sealed technology that provides sealing solutions for a variety of demanding applications such as construction machinery, farm machinery, and mining machinery. There are many other construction vehicles that are not durable, such as tunnel boring, tracked vehicle drive mechanisms, concrete and cement mixers, and existing seals.
SAP parts are a leading international manufacturer, distributor and exporter of mechanical face seals, duo cone seals, floating seals, Toric seals and life seals, special bushings and other engineering products.
SAP Parts's Duo Cone Seals Advantages:
Heavy duty seals are effective for external abrasive media, dirt, dust, sand, dust and water and internal lubricants
Long life
Ease of assembly
Self-centering to compensate shaft eccentricity or misalignment
Improved lubrication and elimination of contamination in a wide range of applications.
The shaft drives the dynamic housing and its associated seal. You experience the startup torque read by the load cell connected to the static housing with adjustable RPM that can be set during testing. . The seal is pressurized by the oil installed inside. This pressure can be controlled and monitored in a variety of ways by the gauges installed online. Similarly, high pressure water can travel through the system from either side with pressure monitored by a gauge controlled via a pump as shown in the drawing and installed online in the water circulation system.
Sealing solutions provided by SAP Parts for differential pressure applications have been verified on specially designed test benches by Metal Face Seals Testing Technology & Research Center. Simulate the application conditions of a variety of equipment operating in differential pressure environments such as drum cutters and cutter rollers for TBM to closely monitor the incremental ramp-up of the clock and counter clocks and the ramp-down conditions of pressure and RPM and simulate in the most stringent test cycles. Continuously managed by pre-test and validation devices operated by the system.
Mechanical seal A special type of mechanical seal. It is also known by other names. Life seals, floating seals, bilateral seals, toric seals, heavy equipment seals.
In both types, two loops of identical metal seals are attached to two separate boxes facing each other on the wrapped seals. The metal ring inside the housing is centered by a flexible element. Half of the mechanical face seal is attached to the housing and the other half is rotated with the front.
Mechanical face seals are specifically engineered to penetrate
applications in extremely difficult environments, where they withstand severely
wear and prevent harsh and abrasive external media. A mechanical face seal is
also known as a heavy-duty seal, face seal, lifetime seal, floating seal, duo
cone seal, toric seal, mechanism löffwerkdiktungen (German), (Bulgarian),
etc.
There are two different types of Mechanical Face Seals / Heavy Duty
Seals.
Both variants have two identical metal seal rings face-to-face in two
different housings on a different seal face. Metal rings are concentrated by an
elastomer element within their home. One half of the mechanical face seal
remains fixed in the housing, while the other half rotates along its counter.
As one of the most reliable sealing techniques, mechanical face seals have been in use for a long time, and have been a preferred sealing technique amongst manufacturers across the world. SAP Parts, one of the most reliable organizations in the manufacturing circles, offers the most trustworthy and sustaining floating seals in the market. SAP Parts Floating seals have wide applications in the industry including heavy trucks, conveyor systems, axles; oil-cooled disc brakes and so on. This article would talk about the concept of floating seals, and the various aspects associated with their parts, and their benefits in the modern-day manufacturing industry.
.
About Floating Seals
Floating seals are also called as Heavy-duty Seals / Metal Face Seals, Duo Cone Seals/ Glide Seals / Mirror Seals, etc., are comprised of two identical metal friction rings, necessarily hardened and Polished surfaces to mirror finish, placed above one another, along with a central groove, comprised of two rubber components that exert a uniform axial pressure amidst the housing and the seal. The first metal ring remains stationary, while the second keeps rotating to facilitate sealing through friction between the two components. The arrangement is made as to have frictional faces constantly lubricated by special means, or utilizing system lubricants, essentially Oil or Grease, depending upon the situation. The sealing technology employed in mechanical face seals aims at safeguarding transmission system and bearings and associated vital components equipment used in various applications such as construction machinery, tracked vehicles, sand conditioning plant, mining machinery, cement, and concrete mixers, Defense Equipment, Agriculture Tractors, Tillage implements, Rotavators, Harvesters, sugarcane cutters, Disc Harrows, etc. These machines and equipment operate in extreme environments, and the failure of which could result in the disruption of regular operations, and therefore in the loss of time and resources. Therefore, it is imperative for the business owners to ensure that this equipment remains in working condition, a part of these endeavors is taken care of by mechanical face seals.
SAP Parts – One of the Best Mechanical Face Seals Manufacturers – Parts Used | Floating Seals Manufacturers India | Floating Seals Features
SAP Parts use the most appropriate and long-running materials, thereby making them the best manufacturers of floating seals in the market. Besides, the world-class material used also makes them the most reliable and the in-demand mechanical face seals exporters in the country.
SAP Parts employ alloy steels of various grades that undergo several processes including forging – SAE 52100 Grade, Investment Casting – Specialty Custom made Proprietary materials as well as High Chrome Moly Alloy Cast Iron and Centrifugal casting, special alloy steel castings Ni-hard grade comprised of superior Lediburetic microstructure containing free graphite for higher abrasion resistance and lower friction levels.
Based on the industrial application, SAP Parts uses varying materials to manufacture the rubber O-rings used in the mechanical face seals. While the most commonly used materials are nitrile (NBR) and silicone, the most specialized applications are comprised of materials involving saturated nitrile (HNBR). The other customized applications could be made up of material including HNBR Cold Formula, FP and silicone materials.
The Benefits of SAP Parts Mechanical Face Seals
Besides safeguarding the equipment, mechanical face seals offer the following benefits.
à Highly engineered and tested for Application Product Solution.
à A simplified assembly.
à Highly reliable tools, offering the most sustainable operations.
à Lesser maintenance as compared to its counterparts
à Cost-effective operations, and sealing against the internal as well as external elements such as dirt, water, oil, grease, etc.
So, if you are looking for world-class quality, sustainable and highly customized mechanical face seals products, for your highly customized applications, SAP Parts metal face seals are the best choice! For additional details, or to get in touch with the representatives of SAP Parts, call +9225546956 &919561562957 or scribe your requirement at sales@sapparts.com.
Face mechanical seals, also known as lifelong seals, floating seals, two-cone seals, heavy duty seals, and torque seals, are designed and engineered with dynamic sealing technology to provide sealing solutions for a variety of applications that require a lot of requirements such as construction machinery, agricultural equipment, mining and driving mechanisms for drilling Tunnels, track chains, cement-cement mixers and many other construction vehicles lack the durability required for conventional seals.
Design Type:
There are two types of mechanical face seals.
FO Type
The most common design for mechanical face seals is the FO design, also known as O'Ring design, where O'Ring acts as a secondary sealing element. FO mechanical face seals consist of two identical metal sealing rings to close each other on the wrapped seal faces.
FT Type
The FT type mechanical sealing face consists of two square anti-sealing rings with the same engineering circumference, and the sealing rings are combined with trapezoidal or flexible elastomers instead of "O'Ring elastomers". The two metal seal rings are sealed against each other on the surface of the wrap seal.
Typical Applications
Mechanical face seals are mainly used to withstand seals in construction machinery, axle seals in tractors, wheel cylinder seals in excavators, shaft seals in crop harvesters, screw conveyor seals for abrasive materials, and operate equipment in extremely harsh environments. Harsh and wear and tear conditions may occur.
Mission: Our mission is to produce high-quality, innovative and universal mechanical floating seals for domestic and international OEMs all over the world.
• Floating face seals and track transmission maintenance: The floating face seal is a vital part of your travel or final transmission engine, either in a John Deere skid steer or in an ASV compact chain loader. It leans against the hub, retaining the gear oil on the planetary side and preventing contaminants from entering where they can damage the bearings and the gear. If this seal begins to leak, the engine of your travel unit will be damaged.
• Floating face seals are not permanent: the floating face seal has been designed to survive in some of the most extreme conditions encountered with construction equipment and earthmoving equipment. However, keep in mind that floating face seals have a limited service life and are supposed to be replaced during the life of your equipment, be it an ASV drive motor or a CAT hydraulic motor.
• What happens when the floating face seal falls flat: a leak in the rear sprocket means that the floating face seal can no longer achieve an airtight seal. Not only can the gear oil be filtered, which allows injuries and decomposition on the planetary side of its final transmission, but the abrasive material can now penetrate into its final transmission.
Sapparts are a manufacturer, designer, and supplier of innovatively improved and uncommonly planned mechanical face seal/floating seals and special surface-treated products for construction, mining, defense, transmission, and agriculture equipment. Sapparts is a rapidly developing organization in the field of precision products serving heavy engineering Industry, construction, and agricultural OEMs.
Sapparts is Furnished with the most recent Floating seal manufacturing facility, alloy casting foundry, design, and testing focus, advanced elastomeric and polymer technologies we endeavor hard to keep up the most noteworthy quality standards so the seal delivered by SAP Parts are impeccably redone to coordinate the particular needs of our customers' prerequisites. Our parts help to expand the life of the hardware utilized in the most exceptional situations, shielding the fundamental parts for Equipment Performance.
