Mechanical face seals are specifically engineered to penetrate
applications in extremely difficult environments, where they withstand severely
wear and prevent harsh and abrasive external media. A mechanical face seal is
also known as a heavy-duty seal, face seal, lifetime seal, floating seal, duo
cone seal, toric seal, mechanism löffwerkdiktungen (German), (Bulgarian),
etc.
There are two different types of Mechanical Face Seals / Heavy Duty
Seals.
Both variants have two identical metal seal rings face-to-face in two
different housings on a different seal face. Metal rings are concentrated by an
elastomer element within their home. One half of the mechanical face seal
remains fixed in the housing, while the other half rotates along its counter.
As one of the most reliable sealing techniques, mechanical face seals have been in use for a long time, and have been a preferred sealing technique amongst manufacturers across the world. SAP Parts, one of the most reliable organizations in the manufacturing circles, offers the most trustworthy and sustaining floating seals in the market. SAP Parts Floating seals have wide applications in the industry including heavy trucks, conveyor systems, axles; oil-cooled disc brakes and so on. This article would talk about the concept of floating seals, and the various aspects associated with their parts, and their benefits in the modern-day manufacturing industry.
About Floating Seals
Floating seals are also called as Heavy-duty Seals / Metal Face Seals, Duo Cone Seals/ Glide Seals / Mirror Seals, etc., are comprised of two identical metal friction rings, necessarily hardened and Polished surfaces to mirror finish, placed above one another, along with a central groove, comprised of two rubber components that exert a uniform axial pressure amidst the housing and the seal. The first metal ring remains stationary, while the second keeps rotating to facilitate sealing through friction between the two components. The arrangement is made as to have frictional faces constantly lubricated by special means, or utilizing system lubricants, essentially Oil or Grease, depending upon the situation. The sealing technology employed in mechanical face seals aims at safeguarding transmission system and bearings and associated vital components equipment used in various applications such as construction machinery, tracked vehicles, sand conditioning plant, mining machinery, cement, and concrete mixers, Defense Equipment, Agriculture Tractors, Tillage implements, Rotavators, Harvesters, sugarcane cutters, Disc Harrows, etc. These machines and equipment operate in extreme environments, and the failure of which could result in the disruption of regular operations, and therefore in the loss of time and resources. Therefore, it is imperative for the business owners to ensure that this equipment remains in working condition, a part of these endeavors is taken care of by mechanical face seals.
SAP Parts – One of the Best Mechanical Face Seals Manufacturers – Parts Used | Floating Seals Manufacturers India | Floating Seals Features
SAP Parts use the most appropriate and long-running materials, thereby making them the best manufacturers of floating seals in the market. Besides, the world-class material used also makes them the most reliable and the in-demand mechanical face seals exporters in the country.
SAP Parts employ alloy steels of various grades that undergo several processes including forging – SAE 52100 Grade, Investment Casting – Specialty Custom made Proprietary materials as well as High Chrome Moly Alloy Cast Iron and Centrifugal casting, special alloy steel castings Ni-hard grade comprised of superior Lediburetic microstructure containing free graphite for higher abrasion resistance and lower friction levels.
Based on the industrial application, SAP Parts uses varying materials to manufacture the rubber O-rings used in the mechanical face seals. While the most commonly used materials are nitrile (NBR) and silicone, the most specialized applications are comprised of materials involving saturated nitrile (HNBR). The other customized applications could be made up of material including HNBR Cold Formula, FP and silicone materials.
The Benefits of SAP Parts Mechanical Face Seals
Besides safeguarding the equipment, mechanical face seals offer the following benefits.
à Highly engineered and tested for Application Product Solution.
à A simplified assembly.
à Highly reliable tools, offering the most sustainable operations.
à Lesser maintenance as compared to its counterparts
à Cost-effective operations, and sealing against the internal as well as external elements such as dirt, water, oil, grease, etc.
So, if you are looking for world-class quality, sustainable and highly customized mechanical face seals products, for your highly customized applications, SAP Parts metal face seals are the best choice! For additional details, or to get in touch with the representatives of SAP Parts, call +9225546956 &919561562957 or scribe your requirement at sales@sapparts.com.